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Ksonic Vibration Welding Machine for Joining Thermoplastic Parts

Cost-Effective Horizontally Linear/ Friction Welding for Large Parts

Vibration Welding offers the Lowest Cost of Processing in Ultrasonic Process. It uses Linear Frictional Heat to Join the Thermoplastic Parts with Longest Points of the Vibration Length. 

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The Plastics would then Melt and Join. Upon Completion, The Parts would still be under Pressure and Temperature will Cool Down and Resulted with a Completed Fused Plastics Part.

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The Machine and Built Solid while Ease of Usage is the Key of why Vibration Welding is commonly used Globally. While the Process is Easy, the Machine Low Complexity Enable Lesser Human Error and can be Automated to Reduce Man Power.

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Advantages of Vibration Welding

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  • No Filler Require

  • No Contamination or Oxidation.

  • Strong Bonding like 1 solid Piece

  • No Degradation of the Material

  • Fast Cycle Time

  • Nearly No Fumes or Smoke

  • Cost-Effective

vibration plastic welding machine

Model: HWV-M55LS

Transducer 

  • Upper Fixture Weight: <=12kg

  • Welding Area: 50cm² 

  • Amplitude: 1.8mm

  • Frequency: 210Hz~260Hz 

Mechanical Specification

  • Machine Dimension: 1174*965*2163

  • Max. Welding Pressure(n): 6000

  • Lift Platform Driving: PNEUMATIC SERVO

  • Machine Weight (ton): 1.2

Electronic Control System

  • Input Power: 220V, 3P

  • Power Consumption: 6KVA

  • Output Power: 5.5KW

Model: HWV-15LS

Transducer 

  • Upper Fixture Weight: <=30kg

  • Welding Area: 160cm² 

  • Amplitude: 1.8mm

  • Frequency: 200Hz~240Hz 

Mechanical Specification

  • Machine Dimension: 2600*1280*2100

  • Max. Welding Pressure(n): 12000

  • Lift Platform Driving: HYDRAULIC SERVO

  • Machine Weight (ton): 2.5

Electronic Control System

  • Input Power: 220V, 3P

  • Power Consumption: 18KVA

  • Output Power: 15KW

Model: HWV-15HLS

Transducer 

  • Upper Fixture Weight: <=40kg

  • Welding Area: 200cm² 

  • Amplitude: 1.8mm

  • Frequency: 200Hz~240Hz 

Mechanical Specification

  • Machine Dimension: 2600*1280*2280

  • Max. Welding Pressure(n): 12000

  • Lift Platform Driving: HYDRAULIC SERVO

  • Machine Weight (ton): 3

Electronic Control System

  • Input Power: 220V, 3P

  • Power Consumption: 18KVA

  • Output Power: 15KW

Model: HWV-30LS

Transducer 

  • Upper Fixture Weight: <=60kg

  • Welding Area: 280cm² 

  • Amplitude: 1.8mm

  • Frequency: 200Hz~240Hz 

Mechanical Specification

  • Machine Dimension: 2780*1284*2390

  • Max. Welding Pressure(n): 12000

  • Lift Platform Driving: HYDRAULIC SERVO

  • Machine Weight (ton): 3.5

Electronic Control System

  • Input Power: 220V, 3P

  • Power Consumption: 35KVA

  • Output Power: 30KW

Model: HWV-30HLS

Transducer 

  • Upper Fixture Weight: <=70kg

  • Welding Area: 450cm² 

  • Amplitude: 1.8mm

  • Frequency: 200Hz~240Hz 

Mechanical Specification

  • Machine Dimension: 2780*1284*2390

  • Max. Welding Pressure(n): 25000

  • Lift Platform Driving: HYDRAULIC SERVO

  • Machine Weight (ton): 4

Electronic Control System

  • Input Power: 220V, 3P

  • Power Consumption: 35KVA

  • Output Power: 30KW

VIBRATION WELDING MOULD. EASE OF USE & AVAILABLE FOR AUTOMATION

Tail Lamp Vibration Welding Mould upper tool

Upper Tool

tail lamp vibration welding mould lower tool

Lower Tool

tail lamp vibration welding mould assembly

Vibration Welding Mould Assembly

front reflex reflector vibration welding mould upper tool

upper tool

front reflex reflector vibration welding mould lower tool

lower tool

front reflex reflector vibration welding mould assembly

vibration welding mould assembly

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